Hobart Handler 190 Review
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Are you looking for a reliable and versatile wire welder? The Hobart Handler 190 might be the right fit for you! This MIG welder is an industry-leader, providing smooth arc performance, easy set up and excellent feedability. In this review, we will cover all aspects of the Hobart Handler 190 so that you can make an informed decision. Keep reading to learn everything you need to know about this top-notch welder!
Hobart Handler 190Introducing the all new Hobart Handler 190 – your one-stop shop for powerful and professional welding results. Boasting an impressive range of features, this machine has all you need to get the job done.
From 24 gauge steel up to 5/16 inch, this welder can handle whatever you throw at it. Plus, it operates on 230V power so you know you’ll get maximum performance at all times.Choose from seven different voltage selections to customize your welding experience, with enhanced magnetics and infinite wire feed speed control options that make fine-tuning the output parameters a breeze. That’s right – you can fine-tune even further than ever before! All while enjoying a 30% duty cycle at 130 Amps and an open circuit voltage of 31.So come on down and check out the Hobart Handler 190 – because when it comes to welding, nothing else comes close!

Hobart Handler 190 User Manual

Having problem? Download Hobart Handler 190 instructions.

Pros & Cons of Hobart Handler 190

  • Versatile – can weld 24 gauge steel up to 5/16 inch in a single pass
  • Easy setup and operation with color coded controls
  • Seven voltage selections for precise control of output parameters
  • Enhanced magnetics provide consistent arc performance
  • Infinite wire feed speed control options for fine tuning
  • 30% duty cycle at 130 Amps with open circuit voltage of 31
  • 230V power for maximum performance

  • Not recommended for heavy duty, frequent use welding jobs
  • Can be costly upfront if you don’t already own a MIG welder

Buyer’s Guide

Why Hobart?

The Hobart Handler 190 is a powerful, versatile and easy to use welding machine. It has all the features necessary for beginner welders, including an easy-to-use design, adjustable output settings and a wide range of accessories.

Why Hobart?

Plus, it’s surprisingly affordable for such a high-quality product.[2]

For Whom Hobart Handler 190 Designed For?

The Hobart Handler 190 is the ideal MIG welder for hobbyists, home users and light fabrication tasks. It offers excellent value for money, with a 30-180 amp range and up to 7/16 inch steel welding capacity. The unit also features a seven voltage tap selector switch which allows you to easily adjust the welding parameters according to your specific needs. With its easy setup and intuitive controls, the Hobart Handler 190 is an ideal choice for novices looking to get started in welding as well as experienced users who need a reliable and affordable machine. The machine also comes with a multi-voltage plug so you can use it on either 115V or 230V current without having to change plugs. This makes it the perfect choice for use in both home and industrial environments. The Hobart Handler 190 is a durable MIG welder that will provide reliable performance and long-term satisfaction. With its versatile range of features, simple design and low price point, this unit is an excellent option for anyone looking to start welding or expand their welding capabilities.

Hobart Handler 190 specs at a glance

The Hobart Handler 190 is a powerful and versatile wire feed welder that comes with plenty of features. With its 200 amps of power and 120/240V input voltage, it’s perfect for welding projects ranging from auto body to steel sculptures. It weighs only 77 lbs. and comes in a durable, lightweight design. It also features an adjustable drive system, six power settings and infinite wire speed control.[2]

Design and Portability

The Hobart Handler 190 is a great option for those who want a reliable and easy to use welding machine. The machine has an all-steel construction, making it robust and durable. It features an adjustable drive system, which allows the user to adjust the arc length according to their needs. In addition, the machine also offers 10 output levels so that you can adjust the power level, giving you greater control over your welding projects.

The Hobart Handler 190 is also very portable. It weighs just 42 lbs and comes with shoulder straps for easy transportation. The machine also features a sturdy carrying handle which makes it even easier to move around. This makes it perfect for those who need to weld in different locations or who need to take the machine with them while they travel.[2]


The Hobart Handler 190 is one of the most powerful MIG welders on the market. It has a 30-amp to 190-amp output range and it can be used with a variety of wire sizes, including 0.024” up to 0.035”. The welder features 7 voltage settings so you can get the perfect arc. It also has a spool gun capability, making it useful for welding aluminum and other metals that require finer wire sizes.

MIG welder unboxing

The Hobart Handler 190 is a great MIG welder for both hobbyists and professionals alike. It is incredibly easy to set up, with minimal assembly required before you can start welding. Here’s what you’ll need to do to get your machine up and running:

  • Unpack the box and all its contents carefully. Check the contents to make sure all of the pieces are included such as the drive roll, gun and cable, gas cylinder regulator, work bench clamp and other accessories.
  • Connect the power cord to a grounded outlet. If you don’t have one available already then purchase a heavy-duty extension cord designed for welding machines.
  • Set up the MIG gun and liner/feed system according to the manufacturer’s instructions. Make sure you properly secure all of the connections so that nothing slips or rattles when welding.
  • Connect the gas cylinder regulator to your compressed gas source, such as a tank of CO2 or argon gas, and turn it on.
  • Familiarize yourself with the settings of the machine and practice a few short welds before attempting any major welding projects.

Full-size MIG platform

The Hobart Handler 190 is a full-size MIG welding platform. It’s designed with the professional welder in mind, offering plenty of power and an industrial-grade drive system that provides smooth arc starts and great weld bead control. With its large working area, it can handle thicker materials like stainless steel, aluminum and cast iron. The built-in spool gun connection makes it compatible with any MIG torch, including the Hobart SpoolRunner 100 for welding aluminum.

Making spatter

For those who are looking for smooth, spatter-free welds with the Hobart Handler 190, here are a few tips. Firstly, use low current settings and clean the metal surface before welding to ensure the best possible results. It’s also important to use an appropriate size and type of electrode for your application. Too large an electrode can cause spatter and too small an electrode may not be able to handle the current setting for your weld. Additionally, double-check that the polarity of your machine is set correctly; incorrect settings can lead to splattering as well.

Finally, if you find yourself still having issues with spatter, consider using a spray-on anti-spatter solution.
These solutions help to both prevent and reduce spatter, making your welds look even better.[2]

Reversible drive rolls

The Hobart Handler 190 is equipped with reversible drive rolls, so you can easily change the wire feed direction. This is especially useful when welding in tight spaces or when changing from vertical to horizontal welding positions.

Reversible drive rolls

Reversible drive rolls have a large diameter and high-torque design that provides smooth feeding of both solid and flux-cored wires.
With the Handler 190, you will always have accurate wire speed control and consistent weld quality regardless of arc length or application.

Hinged door

The Hobart Handler 190 is equipped with a hinged door and safety switch. This feature means that you can open the machine while still controlling its power supply, reducing the risk of accidents. The hinged door also allows for easy access to all parts of the welder, making maintenance much more convenient. Additionally, this feature helps to keep dust and other debris from getting into the machine. With its hinged door, the Hobart Handler 190 is a great choice for those who need quick and easy access to their welding projects.[2]

Power output

The Hobart Handler 190 is capable of putting out a maximum of 190 amps and delivers up to 20% duty cycle. This makes it an ideal option for light-duty welding projects such as automotive repair, maintenance and fabrication. The machine has a fan-on-demand cooling system that helps reduce the need for adjusting settings while welding and helps minimize noise levels. The weld power output is adjustable from 25 to 190 amps depending on the material, thickness and type of welding being done. This makes it a versatile tool for any welder, regardless of experience level.[1]

Weight and Transportation

The Hobart Handler 190 is a lightweight, portable welding machine. It is easy to transport from one job to another, making it a great choice for mobile welding jobs. The unit itself weighs approximately 65 pounds and has convenient carrying handles on either side. This makes it easy to move the unit around your workspace or take it with you wherever you need to go.

The Handler 190 also comes with a 5-foot, 250 mm2 work cable and 10-foot, 200 mm2 electrode cable giving you plenty of freedom to move around while welding.
The unit itself has wheels on the base as well, so if you need to move it over larger distances you can easily do so.

Wire Speed and Voltage Settings

The Hobart Handler 190 is an easy-to-use MIG welding machine that allows you to adjust the wire speed and voltage settings for different types of welding jobs. This can help ensure a strong, even weld and reduce any risk of burn through or other errors. The wire speed is adjustable from 40 – 700 IPM (inches per minute) and the voltage is adjustable between 15 – 24 volts. The Hobart Handler 190 also offers a 7-position voltage control selector that allows you to fine tune your settings for various types of metals, thicknesses, and joint configurations.[1]

System setup

Setting up the Hobart Handler 190 is a simple process and can be done quickly with the necessary tools. In order to get started with your new machine, you’ll need to have some basic knowledge of welding techniques, as well as the right equipment such as a welding helmet and gloves, and appropriate safety gear.

To begin setting up the Handler 190, make sure it is plugged into a power source and has the right amperage. If you’re uncertain about how much power your machine requires, consult the manufacturer’s guidelines or a professional welder.

Next, connect any necessary welding cables to the leads of the machine and ensure they are securely fastened. After that, attach the ground clamp to the workpiece and connect it to the earth lead.[1]


The Hobart Handler 190 is a very user-friendly welder, as it features an easy-to-understand control panel with clearly labeled knobs and buttons. It also features a comfortable handle for ease of use when you’re moving it around the shop or garage. The included instructional DVD makes this welder even easier to master, and you can be welding right away. It is also easy to install and set up, as no special tools are required. Additionally, the Hobart Handler 190 includes a convenient spool gun for welding aluminum, making it even easier to work with this material.


The Handler 190 is an affordable option in the Hobart line of welding equipment. It retails for around $500-$550, depending on where you purchase it. This makes it a great choice for those who don’t want to invest too much money into welding right off of the bat.

Warranty Options

The Hobart Handler 190 is a reliable, powerful welder that comes with an industry-leading warranty. For buyers in the United States, there are two different options available: a five-year limited warranty and a three-year extended service agreement.

The five-year limited warranty covers material defects or any workmanship issues with the machine itself. It also covers certain components, such as drive motors and circuit boards. The three-year extended service agreement provides additional coverage for parts and labor costs associated with repair or replacement of any affected components.[1]

Safety features

The Hobart Handler 190 is one of the safest MIG welders on the market today. It has a range of safety features, including an ergonomic design, a powerful cooling system and multiple overload protection systems. The torch trigger lockout system prevents accidental contact with the welding arc while you are making adjustments to your welding settings.

Safety features

Additionally, it has a thermal overload protection system that prevents damage to the machine if it is exposed to extreme temperatures. Finally, it has an in-line gas flow regulator which helps ensure consistent gas pressure and flow rate during welding operations. All these features make the Hobart Handler 190 one of the safest MIG welders available today.[1]

Who Should Consider Getting a Hobart Handler 190 Welder?

The Hobart Handler 190 is an excellent choice for both novice and experienced welders. It’s lightweight and powerful enough to tackle a wide range of welding projects, from small home repairs to larger industrial applications. With its easy setup, you can get started quickly on your first welding project. It also features adjustable settings so you can customize your welding job to get the perfect results every time. The Hobart Handler 190 is a great choice for anyone looking for an affordable and reliable welding tool. Plus, its durable construction will ensure it lasts you many years of successful welding projects. Whether you’re just starting out in the world of welding or need something more powerful for heavy-duty jobs, the Hobart Handler 190 is an excellent option. With its combination of power and affordability, it’s the perfect welder for any budget – no matter how big or small.

Where to buy the Hobart Handler 190?

If you’re looking to purchase the Hobart Handler 190, it can easily be purchased online. You can find it on many major retailer sites, such as Amazon and Home Depot. It may also be available in-store at some welding supply stores such as Ace Hardware and others. Be sure to do your research before buying to make sure you get the best price.

You can also purchase it from Hobart directly and take advantage of their extended warranty, quality service and customer support. They offer a variety of payment options and some locations even offer free shipping for orders over a certain amount.[2]

What Happened to the Hobart Handler 190?

Hobart Handler 190 was one of the most popular models of welding machines and it was discontinued in late 2018. It was a powerhouse of performance, but with its discontinuation came a need for a new machine to take its place. Thankfully, Hobart has answered this call by releasing the impressive Hobart Handler 210 MVP model. The Handler 210 MVP was designed to deliver the same performance as the Handler 190, but with modern features and improved usability.

What should you know before buying the Hobart Handler 190?

Before buying the Hobart Handler 190, it is important to understand what this welder can do for you. This versatile machine is designed to be used on a range of materials from mild steel and stainless steel to aluminium and cast iron.

What should you know before buying the Hobart Handler 190?

It can handle up to 1/4 inch thick metal with ease, making it great for small welding jobs. It is also capable of handling a variety of wire sizes, both in solid and flux-cored form.[2]


How thick can a Hobart 190 weld?

The Hobart Handler 190 can weld up to 3/16 inch in mild steel. For thicker material, you’ll need to use a higher amperage machine like the Hobart Ironman 230 or Miller Multimatic 215.

Where is the Hobart Handler 190 made?

The Hobart Handler 190 is manufactured in Cleveland, Ohio. It is made with the highest quality materials and craftsmanship to ensure its durability and performance.

Can the Hobart 190 weld aluminum?

Yes, the Hobart Handler 190 can weld aluminum. However, it is best to use a spool gun with the machine to get the best results when welding Aluminum.

Are Hobart welders any good?

Hobart welders are very reliable and offer a great value. They are easy to use and provide excellent arc performance, making them ideal for both DIY enthusiasts and professional welders alike.

Which is better, Miller or Hobart?

This is a difficult question to answer, as both Miller and Hobart welders offer great quality. Ultimately it comes down to personal preference and which welder best meets your needs. Both brands have a wide variety of models and feature sets, so you should take the time to evaluate each one carefully before making your decision.

Video Guide: Hobart Handler 190 review


The Hobart Handler 190 is a great choice for any person looking to purchase an industrial welding machine. It’s powerful, reliable and easy to use. The Duty Cycle rating of 30% means you can use it continuously without overheating or burning out too quickly. The almost unlimited number of accessories makes it very versatile in different welding applications, making it a great choice for both professionals and hobbyists. All in all, the Hobart Handler 190 is an excellent machine with many features that make it worth your money.

We hope this review has been helpful and you have all the information you need to make the right decision about which industrial welding machine to buy. Thank you for reading!


  1. https://weldingpros.net/hobart-ironman-230-review/
  2. https://fixitmanblog.com/hobart-ironman-230-reviews/

Hello! I'm a James Miller, and I'm an expert in materials science. I learned different metal properties in the New Jersey Institute of Technology, and I know everything about all kinds of metal. That's why I want to share my experience with you.

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