Hobart Stickmate 160i Review
Hobart Stickmate 160i Review
5 (100%) 1 vote[s]
The Hobart Stickmate 160i is a lightweight and reliable stick welder that offers welders a great deal of control over their projects. It’s easy to use, has an impressive range of features, and can handle a wide variety of materials. It’s also versatile enough to be used for both professional and hobbyist applications. In this review, we’ll discuss the features of the Stickmate 160i, as well as how it can help you with your projects. We’ll also provide some helpful tips and answer common questions about this machine. Read on to learn more!
Say hello to the Hobart Stickmate 160i, your newest best friend in welding! This ultra-dependable and rugged machine is always reliable and ready to help on a job. Weighing under 20lbs, you can take this machine with you wherever your welding adventures lead.
It’s small size allows easy storage, so you don’t have to worry about it taking up too much space. The Stickmate 160i provides convenience with its 10ft electrode cable that includes a heavy-duty holder as well as a 10ft work cable with a clamp. Its 6.5ft power cord features MVP adapters for 120V and 240V so you can connect it to any receptacle easily without tools. On top of that, its hot start technology makes welding quick, easy and reliable every time! Not only does the Stickmate 160i deliver an impressive 160A output – it can weld up to 5/32 inch mild steel too! So what are you waiting for? Join forces with the Hobart Stickmate 160i today – it’ll become your greatest ally in the art of welding!

Hobart Stickmate 160i User Manual

Having problem? Download Hobart Stickmate 160i instructions.

Pros & Cons of Hobart Stickmate 160i

  • Lightweight and easy to transport
  • Rugged design
  • Easy storage
  • 10ft electrode cable with holder and 10ft work cable with clamp
  • 6.5ft power cord with MVP adapters for 120V and 240V receptacles
  • Hot start technology makes welding quick, reliable every time!
  • 160A output
  • Can weld up to 5/32 inch mild steel

  • Not suitable for welding aluminum
  • No spool gun for flux core wire

Buyer’s Guide

Power output

The Hobart Stickmate 160i has a maximum power output of 160 amps and 180 volts DC.

This makes it suitable for welding mild steel from 18 gauge to 1/4 inches with electrodes ranging from 6013, 7014, as well as all-position rutile (6011) electrodes up to 3/32 inch in diameter.[2]

Weight and Transportation

The Hobart Stickmate 160i weighs in at just 13.2 lbs, making it a very easy stick welder to transport and move around. It comes with both a shoulder strap and handle straps so you can carry it comfortably wherever you go. Its compact size also means that it doesn’t take up much space in your vehicle or in your work area.

Weight and Transportation

The Stickmate 160i can operate on either 120v or 240v, so you don’t have to worry about finding an outlet wherever you are. It also has a long power cord that allows for easy access to hard-to-reach outlets.[2]

Wire Speed and Voltage Settings

The Hobart Stickmate 160i is capable of welding with a wire speed from 0 – 400 IPM (inches per minute). It has two voltage settings, one for low range and one for high range. The low range setting is best used when welding on thin materials such as sheet metal or aluminum. For thicker materials like steel, it’s best to use the high range setting.

The Hobart Stickmate 160i also has a variable amperage control knob that allows you to set the amperage from 15amps – 160 amps. This helps you adjust the heat of your welds and fine-tune your work.[2]

System setup

The Hobart Stickmate 160i is a very straightforward machine to set up. The package includes the welding power source, ground clamp, electrode holder and cable with plug. After unpacking the unit, all you need to do is connect the earth lead to any suitable metal structure or frame around the work area and make sure it’s tight and secure. Then, connect the electrode holder to the power source using the included cable with plug and make sure it’s tight before proceeding.


The Stickmate 160i is very user-friendly. It has a simple design that makes it easy to use and understand, even for beginner welders. The controls are clearly labeled and the display provides helpful information such as amperage setting, current output and voltage settings. Additionally, the machine includes an adjustable gas valve so you have complete control over your welding parameters. The machine also includes an adjustable current output, which is great for experimenting with different types of metals and thicknesses. Overall, the Stickmate 160i is an excellent choice for anyone just starting out or a more experienced welder looking for a reliable and affordable option.


The price of the Hobart Stickmate 160i is usually around $279. It’s a great value for money as it is packed with features such as adjustable amperage and an ergonomic handle. Plus, its multi-process capabilities make it perfect for light to medium welding tasks.

Warranty Options

The Hobart Stickmate 160i comes with a five year warranty, covering parts and labor for any repairs that may be needed. If you’re looking for additional coverage, there are several extended warranty options available through authorized service centers. These include: an additional 1-year limited warranty; an optional 2-year or 3-year extended protection plan; and a 5-year limited warranty for parts only.[2]

Safety features

The Hobart Stickmate 160i is a great choice for welders who are looking for convenience and safety. It features an auto shut-off feature that turns off the machine if it experiences over-current or power overload.

Safety features

This prevents potential accidents due to overheating or fire. The machine also includes an LED display that shows you the current output settings, so you can easily monitor your welding performance. The Stickmate 160i also has a built-in earth ground connection that provides additional protection against shocks and electric arcs.

Who Should Consider Getting a Stickmate 160i Welder?

The Hobart Stickmate 160i welder is designed for DIY-ers, hobbyists, farmers, general contractors and anyone who needs an economical and reliable welding tool.

The stickmate is lightweight (less than 20 lbs) and portable, making it easy to transport from job-site to job-site.
It’s a versatile machine that can be used to weld steel, stainless steel and cast iron. It also includes an adjustable hot start for easier arc starts when welding on low amperage projects.

Where to buy the Hobart Stickmate 160i?

The Hobart Stickmate 160i is available for purchase online and in stores. Online, customers can find the Stickmate 160i at popular retailers like Amazon, eBay, Walmart, and Home Depot. For those who prefer to buy the product in a store setting, check out local welding supply shops or home improvement stores such as Lowes or Ace Hardware.

Whether buying online or in-store, make sure the product is from a reputable retailer. Be sure to read through customer reviews and return policies before making a purchase. It’s also important to look for discounts and promotions that may be available – many retailers offer coupons or other incentives to help you save money on your purchase.

What Happened to the Stickmate 210i?

The Hobart Stickmate 210i was Hobart’s original Stickmate offering, but has since been discontinued. This product was popular with welders due to its simple design and affordability. The Stickmate 160i is a more advanced version of the 210i that offers more features such as adjustable amperage control, a built-in work clamp, and a shoulder strap.

What should you know before buying the Stickmate 160i

Low Duty Cycle

The Stickmate 160i is a low-duty cycle machine, meaning it can only be used intermittently. It won’t be able to handle big welding jobs and should not be used for long periods of time without giving the tip a break. This makes it better suited to smaller projects like automotive repairs and jewelry making rather than larger industrial welding jobs.

6010 Electrodes Struggle

The Stickmate 160i is compatible with most electrode types, but it does struggle with 6010 electrodes.

If you plan on using this machine for a lot of 6010 welding, you may want to look into other models that are better suited to that type of work.

No Precise Amperage Output Display

Because the Stickmate 160i is a low-cost machine, it does not have any digital display for precise amperage output. This means that you will need to do your own calculations or use a separate clamp meter to determine how many amps are coming out of the unit at any given time.

Stick Only

Unlike some other welders on the market, the Stickmate 160i can only do stick welding. This means that if you plan on doing any other kind of welding (MIG, TIG, etc.), this machine isn’t appropriate for those jobs.

Review of the Top Things that make Stickmate 160i Great

Arc Quality and Supported Electrodes

The Hobart Stickmate 160i offers excellent arc quality with its high frequency operation. It runs on a wider range of electrodes than many other models, including E6013, 6011 and 7014. So you’ll be able to take your welding projects to the next level without having to buy new equipment.[1]

Ease of Use

The Stickmate 160i is a breeze to use, even for people who are new to welding. Its intuitive design makes it easy to get started. Plus, the easy-to-read LCD display makes adjusting settings fast and simple.

Ease of Use

The machine’s portability also makes it ideal for both professional and DIY welding projects.

Portability and Versatility

The Stickmate 160i is both lightweight and compact, making it easy to transport from job site to job site. Plus, its multi-voltage capability allows you to use it on either 120V or 240V power outlets. So no matter where you are, you can expect consistent results. [2]


The Stickmate 160i is constructed with high quality materials, including a heavy-duty shell and sturdy feet. Its metal construction also makes it very durable, so you can count on it to perform consistently for years to come.[1]


Can you TIG weld with Hobart 160i?

Yes, you can TIG weld with the Hobart Stickmate 160i. The unit is compatible for both MIG and TIG welding processes and is ideal for beginners who want to learn how to weld with a variety of different techniques. Additionally, it comes equipped with an adjustable amperage range from 20 to 160 amps, allowing users to weld thicker materials with ease. For more advanced users, the 160i features a pulse welding feature which allows for precise control of weld puddle shape and size.

What is the best welder for farm use?

The Hobart Stickmate 160i is a great choice for farm use since it can handle a variety of welding processes. The unit is lightweight and portable, making it easy to transport from one job site to the next. Additionally, the adjustable amperage range allows users to weld thicker materials with ease. This versatility makes the 160i ideal for a variety of farm-related welding tasks such as repairing tools, equipment, and livestock pens.

Can you stick weld with 110v?

Yes, the Hobart Stickmate 160i is a 110v unit and can be used for stick welding. The unit comes with an adjustable amperage range of 20-160 amps, so it can handle most light to medium duty welding tasks with ease. Additionally, the thermal overload protection ensures maximum safety when working on projects that require higher amperage. With its versatility and affordability, the Stickmate 160i is a great option for beginning stick welders looking to tackle a variety of projects.

Does Hobart have an inverter welder?

Yes, Hobart offers a line of inverter welders that are designed to handle a variety of welding tasks. The Stickmate 160i is an example of one of their most popular models and features adjustable amperage range from 20-160 amps, allowing users to tackle light to medium duty welding tasks with ease. With its combination of affordability and versatility, the Stickmate 160i is a great choice for beginning welders who want to learn how to use different welding processes.

Is Hobart better than Lincoln welder?

When comparing Hobart and Lincoln welders, it’s important to consider the specific needs of your projects. Both brands offer a wide selection of machines with various features, so it’s best to compare models on a case-by-case basis.

Is Hobart better than Lincoln welder?

The Stickmate 160i is an example of one of Hobart’s most popular models and features adjustable amperage range from 20-160 amps, making it ideal for lighter welding tasks. On the other hand, Lincoln offers a selection of more powerful machines that are better suited for heavier duty projects. Ultimately, it will come down to your individual needs when deciding which brand is best for you.

Is Hobart made by Miller?

No, Hobart is not made by Miller. It is a brand owned by Illinois Tool Works (ITW), an American multinational manufacturer specializing in a variety of industrial products and services. ITW acquired the Hobart Welding Products division from Miller Electric Mfg. Co. in 1979 and has been producing welders under the Hobart name ever since. The Stickmate 160i is an example of one of their most popular models and features adjustable amperage range from 20-160 amps, perfect for tackling a variety of welding tasks.

Is Hobart made in the USA?

Yes, all Hobart welding machines are designed and manufactured in the United States. The Stickmate 160i is an example of one of their most popular models and features adjustable amperage range from 20-160 amps, making it great for lighter duty tasks. With its combination of quality construction and affordability, the Stickmate 160i is a great choice for beginning welders who want to learn welding basics.

Video Guide: Stickmate 160i Delivers Portable, Reliable Welding Power


The Hobart Stickmate 160i is a great value, easy-to-use welder for light to medium duty welding jobs. It’s portable design and light weight make it convenient for home projects or job sites. The Stickmate 160i provides accurate arc control that ensures good welds, even when using lower amperage settings. The machine is also well insulated and comes with a number of safety features. The variable amperage settings, display, and digital controls make it easy to use and adjust while welding.

Overall, the Hobart Stickmate 160i offers great value for its price tag. It’s an excellent choice for welders who don’t need a lot of power, but still want an efficient and reliable welding machine. With proper maintenance and use, the Stickmate 160i can provide years of reliable service.

If you’re looking for a lightweight stick welder with reliable performance for light to medium duty jobs, the Hobart Stickmate 160i is an excellent choice. With plenty of features and great safety measures, it’s an ideal welder for both beginner and experienced welders. Give the Stickmate 160i a try – you won’t be disappointed. Good luck with your welding projects!


  1. https://weldguru.com/hobart-stickmate-160i-review/
  2. https://weldingpros.net/hobart-ironman-230-review/

Hello! I'm a James Miller, and I'm an expert in materials science. I learned different metal properties in the New Jersey Institute of Technology, and I know everything about all kinds of metal. That's why I want to share my experience with you.

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