Hobart Handler 135 Review
Hobart Handler 135 Review
3.8 (75%) 4 vote[s]
Welcome to the Hobart Handler 135 review! The Hobart Handler 135 is a MIG welding machine that offers excellent quality and performance for hobbyists and professionals alike. This review will cover all the features of this versatile machine, answer any questions you might have about it, provide reviews from real users, and give helpful tips for getting the most out of your Handler 135. With this comprehensive review, you can make an informed decision before investing in a Hobart Handler 135 for your welding needs. Let’s get started!

Hobart Handler 135Introducing the Hobart Handler 135 – a welder that is sure to make any job easier. With its ability to operate off 115-volt standard household current, you won’t have to worry about lugging around a bulky machine or finding an outlet specific to welding.

Plus, you’ll be able to weld with or without shielding gas, no additional kit required! The Handler 135 has the power and scope you need for some serious welding projects: with amperage output ranging from 30 – 135 amps, it quickly and easily handles most mild steel and stainless wire jobs (flux cored wires too!). And aluminum wires? No problem. In short, this welder provides everything an ambitious DIYer or professional needs for exceptional performance on a variety of materials. Go ahead and take your welding projects to new heights with the Hobart Handler 135!

Hobart Handler 135 User Manual

Having problem? Download Hobart Handler 135instructions.

Pros & Cons of Hobart Handler 135

  • Easy to use – With its simple controls and setup, welders of any experience level can get up and running quickly.
  • Versatility – The Handler 135 is compatible with MIG welding operations on a variety of materials, making it an ideal choice for projects that require multiple materials or processes.
  • Cost effective – It’s affordable enough that budget-minded welders can pick it up without breaking the bank.

  • Limited capabilities
  • Not suitable for welding thick materials
  • Limited duty cycle

Buyer’s Guide

Why Hobart?

If you’re looking for a reliable, affordable MIG welder that is designed to last and perform well in any environment, the Hobart Handler 135 should be on your shortlist.

This welder provides strong performance but is easy to use even for beginners. The four output voltage settings give you the flexibility of welding a variety of metals and thicknesses. The Hobart Handler 135 is also designed for portability, making it an excellent choice for busy professionals who move around a lot.

Why Hobart?

It features dual-groove quick-change drive rolls that make switching out wires a breeze, so you can quickly adjust between different wire sizes and settings with minimal fuss.

For Whom Hobart Handler 135 Designed For?

The Hobart Handler 135 is designed for the beginner to intermediate level welder who needs portability, but also wants a reliable MIG welding machine suitable for a variety of job types. The unit can be used with flux-cored and solid wires, so it’s great for thinner metals or automotive work. It’s also suitable for light industrial work, such as repair and maintenance. This machine is great for the DIYer, hobbyist or home shop user who doesn’t need a machine with professional level output.

Hobart Handler 135 specs at a glance

The Handler 135 is a great welder for the DIYer. It is lightweight and portable, making it easy to transport from one job site to another.

It operates off of 230 volts and has a duty cycle of 20% at 135 amps.
With its simple two-knob control, you can easily adjust the settings for different welding applications. The Handler 135 also comes with a 10-foot electrode cable and ground clamp for added convenience.

The Handler 135 is perfect for welding mild steel, stainless steel, and aluminum. It’s easy to use and can be used by beginners or experienced welders alike. The Hobart Handler 135 has been proven to be reliable and durable, making it an excellent choice for those who need a reliable welder.

Design and Portability

The Hobart Handler 135 is designed to be a lightweight yet powerful welding machine that you can take with you wherever you go. It has an ergonomic handle, allowing for easy transport and setup, and its 20% duty cycle means it won’t overheat or trip the breaker during long jobs. Its 6-gauge cable system gives you more control over your welding, and its ability to run off both 115-volt and 230-volt power makes it ideal for both small-scale projects or large jobs. It also includes a three-year warranty, so you can be sure that it will stand up to the rigors of any kind of work you throw at it.


The Hobart Handler 135 is designed to be a reliable and robust wire-feed MIG welder. It is capable of welding mild steel, stainless steel and aluminum with the help of its quick-select drive rolls. With its Infinite Voltage Control feature, it also provides you with better control over your welds. The unit comes with a built-in thermal overload protection to protect against overheating. With its solid metal wire drive and heavy-duty cast aluminum gear case, it is built for long-lasting performance. It also features an adjustable arc force control knob which allows you to dial in the exact amount of current needed for each weld.

MIG welder unboxing

When you purchase the Hobart Handler 135, it comes with all of the essential parts and materials needed to start welding right away. You will find a shoulder strap for carrying and storage, as well as two contact tips for use with mild steel wire. The MIG gun has an ergonomic handle that provides comfort during extended use. It also includes a 10-foot power cord and a tweco-style gun connector. The wire feed speed control is an added bonus, allowing you to adjust the speed of the welding process for better precision.

MIG welder unboxing

The Hobart Handler 135 also comes with an easy-to-read instruction manual that will guide you through setup and use. Once everything is set up, you will be welding in no time at all! With its compact design and portability, the Handler 135 is ideal for light to medium-duty MIG welding projects.

Full-size MIG platform

The Handler 135 is a full-size MIG welder capable of welding mild steel, stainless steel, and aluminum with ease. It has an impressive power output of up to 135 amps and can accommodate flux core wire for heavier or thicker material. The machine comes with a 10-foot gun with liner already installed and the standard 045 V-groove drive roll.

Making spatter

Clean, spatter-free welds are essential for most projects. The Hobart Handler 135 has been designed to make it easy to achieve this. It comes equipped with a host of features that help reduce splatter and maximize weld quality.[2]

Reversible drive rolls

The Hobart Handler 135 comes with reversible drive rolls, which allow you to power through different types of material without having to turn the machine back and forth. You can easily switch directions for straight or zigzag seams and welding beads by flipping the drive rolls. This feature saves time and makes your projects much easier. Additionally, this model has an adjustable drive roll tension which will help you get the most out of your welding. The machine also has a wide range of amperage ranging from 30 to 135A, allowing you to work with different types of materials easily and efficiently.

Hinged door

The Hobart Handler 135 is equipped with a hinged door that makes it easier to access the interior of the machine. It has an easy-to-use, spring loaded latch and heavy duty hinges that ensure the door stays securely closed during operation. You also have excellent visibility of the interior thanks to its large size and see-through window. Plus, the door can be easily removed if needed for maintenance or repair. All in all, this hinged door makes the Hobart Handler 135 a reliable and efficient machine.[2]

Power output

The Hobart Handler 135 is equipped with a powerful 135-amp motor that delivers smooth and consistent output. This ensures that you’ll get the most from your welding job, whether it’s for light fabrication or heavy industry applications. The multiple input voltage options also make it easy to find the right power source for your project, while the thermal overload protection keeps your welding machine running at its peak performance. The Handler 135 is also capable of a wide range of amperage settings, from 35 amps up to 160 amps. This makes it an incredibly versatile tool for any welding job.[1]

Weight and Transportation

The Hobart Handler 135 is a lightweight welding machine weighing only 79 pounds. This makes it easy to carry and transport from job site to job site. Additionally, the compact size of this welder means that it can fit in tight spaces or into the back of a truck with ease.[1]

Wire Speed and Voltage Settings

The Hobart Handler 135 is a great welding machine for the amateur and semi-professional welder.

One of the most important features of this model is its ability to adjust wire speed and voltage settings.
With these adjustable settings, you can easily customize your welds and make sure that they meet your specific needs.

The wire speed and voltage settings are easy to adjust on the Hobart Handler 135. To change the wire speed, simply turn the knob on the front of the machine. You can set it anywhere from 50-500 IPM (Inches Per Minute). The voltage can be adjusted by pressing a button located on the side of the machine.

System setup

Setting up the Hobart Handler 135 is simple and straightforward, thanks to its intuitive design.

System setup

Before you get started, make sure you have all of the components: a gas cylinder, an MIG gun, and welding wire. Once everything is in place, follow these simple steps:

  • Connect the gas cylinder to the regulator and tighten the connection.
  • Connect the MIG gun to the power cord and plug into an appropriate outlet.
  • Thread the welding wire through the liner in the gun and attach it securely to the contact tip.
  • Set your amperage as required for your project, using either a manual or digital control.
  • Select the correct polarity for your application and adjust the voltage accordingly.
  • Power on the unit and begin welding!


The Hobart Handler 135 is designed for easy use, even for those with limited welding experience.

This MIG welder is lightweight and portable, making it great for taking on the go or moving around the shop.
It comes with a 10-foot MIG gun and whip, as well as an 8-inch spool adapter so you can quickly switch between different sized spools. It’s also ideal for those who need to weld in tight spaces, as it has a compact profile and is only 20 inches wide by 10-1/2 inches deep.[1]


The Hobart Handler 135 is an affordable and reliable MIG welder. It’s priced around $650, making it one of the most economical welding machines on the market. The price might seem steep at first, but buyers should note that this is a quality tool with long-term reliability and durability that will last for years to come. Plus, when you consider the cost of consumables like welding wire and shielding gas, the Hobart Handler 135 will be a great investment in the long run.[1]

Warranty Options

The Hobart Handler 135 comes with a 5/3-year limited parts and labor warranty. The Handler 135 is designed to be durable, but accidents do happen.

To protect your investment, it’s important to understand the coverage you have through the warranty.

Your 5/3-year limited parts and labor warranty covers any defects in material and workmanship for a period of 5 years from the date of purchase for major components, including the drive motor, castings, switches and wiring harness. It covers 3 years from the date of purchase for all other parts.[1]

Safety features

The safety of your workspace is paramount and the Hobart Handler 135 doesn’t disappoint. The machine has an overload protection system that prevents damage to both itself and operators. It also includes a thermal overload switch, which shuts off the power if it senses that it is running too hot. The welder also features a full-face shield for added protection from dust and sparks. And if you’re looking for a welder to use in tight spaces, the Hobart Handler 135 has a 15-foot power cord that can reach places you might not be able to access with other welding machines.[1]

Who Should Consider Getting a Hobart Handler 135 Welder?

The Hobart Handler 135 is a great option for everyone from beginner welders to experienced professionals. It’s easy to use, lightweight and portable – perfect for people who need to take their welding projects on the go – but it also has plenty of power and features that make it suitable for more advanced welding. Plus, the price point is great for those just starting out with welding. All in all, the Hobart Handler 135 is a versatile welder that can handle many different types of projects. Whether you’re a beginner or an experienced professional, the Hobart Handler 135 could be the perfect choice for you.[1]

Where to buy the Hobart Handler 135?

The Hobart Handler 135 is available to buy on Amazon, as well as in some specialty welding stores. If you’re looking for the best selection and variety, we recommend shopping online. You can usually find the lowest prices online, plus you don’t have to worry about finding a store near you that carries the product. Additionally, buying from Amazon means you can benefit from their fast shipping, secure payment processing and customer service. With Amazon, you also have the option to purchase a professional-grade welding machine like the Hobart Handler 135 with confidence knowing that your purchase is backed by their A-to-Z Guarantee.[2]

What Happened to the Hobart Handler 135?

When the Hobart Handler 135 was released in 1997, it quickly became a top choice of welders who need reliable and powerful performance. The machine worked with both MIG wire and flux-core material and featured an all-metal case that offered added protection against dust and moisture. Its high duty cycle provided long-term use, so even with heavy-duty welding jobs, you could trust that this welder would last.[2]

What should you know before buying the Hobart Handler 135?

The Hobart Handler 135 is a great choice for those who are looking to take their welding projects to the next level. It’s a professional grade machine that can handle all types of metal, including aluminum and stainless steel.

What should you know before buying the Hobart Handler 135?

The machine is easy to use and has plenty of power, making it ideal for both beginner and experienced welders alike.[2]


Are Hobart welders any good?

Yes, the Hobart Handler 135 is a great choice of welder. It features an easy-to-use panel and powerful and precise performance, allowing you to easily weld thin metals with excellent results. The quality of the welds produced by this machine are exceptional and it is designed to last for many years.

Is Hobart better than Lincoln welder?

This is a difficult question to answer and really depends on the type of welding you’ll be doing. For general purpose welding in thin metals, the Hobart Handler 135 is definitely a great choice. It offers precise control and reliable performance, making it an excellent option for anyone looking for a professional quality welder. On the other hand, Lincoln welders can offer more power and advanced features that may be better suited for heavier welding tasks or those requiring greater control. Ultimately, it comes down to personal preference and the type of work you’ll be doing.

Which welder is better, Miller or Hobart?

When it comes to welding thin metals, the Hobart Handler 135 is a great choice. It offers reliable and precise performance, as well as an easy-to-use panel and durable construction. Miller welders are also excellent options for general use welding, but may offer more features that are better suited for heavier or complex tasks. Ultimately, you’ll need to make the decision based on your personal preferences and the type of work you plan to do.

Can you weld aluminum with a Hobart Handler?

Yes, the Hobart Handler 135 can be used for welding aluminum. It features powerful and precise performance and is designed to easily weld thin metals with excellent results. However, it is important to note that you may need to use additional equipment or accessories when welding aluminum in order to achieve optimal results.

Is AC or DC better for welding aluminum?

For welding aluminum, AC power is generally preferred over DC. This is because AC provides a more stable arc than DC and will help to prevent warping or burn-through of the material being welded. Additionally, with AC you can adjust both the frequency and voltage in order to get better control over the weld’s shape. However, it is important to note that the Hobart Handler 135 only offers DC power and may not be suitable for all types of aluminum welding.

Video Guide: Hobart welder 135 140 145 Miller circuit board 195886 issues


At the end of the day, if you’re looking for a reliable, heavy-duty MIG welder with a great reputation and solid performance, the Hobart Handler 135 is an excellent choice. It’s easy to use and maintain, reasonably priced, and produces quality welds that last. With its long list of features and accessories, you can be sure that the Handler 135 will provide you with the necessary power and performance to tackle any welding job. It’s a great choice for both hobbyists and professional welders alike!


  1. https://weldingpros.net/hobart-ironman-230-review/
  2. https://fixitmanblog.com/hobart-ironman-230-reviews/

Hello! I'm a James Miller, and I'm an expert in materials science. I learned different metal properties in the New Jersey Institute of Technology, and I know everything about all kinds of metal. That's why I want to share my experience with you.

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