Hobart Handler 100 Review
Hobart Handler 100 Review
5 (100%) 1 vote[s]
Hobart Handler 100 is one of the most popular MIG welders on the market. It’s a lightweight, compact and versatile welder that offers excellent results even under demanding conditions. In this review, we take an in-depth look at the features and capabilities of the Hobart Handler 100 to help you decide if it’s the right welder for you. We’ll provide answers to frequently asked questions, real-world product reviews and useful tips for getting the best out of your Hobart Handler 100. Let’s get started!
Hobart Handler 100Introducing the all-new Hobart Handler 100 – the ultimate welding machine to help make your most ambitious projects come to life. With the ability to weld up to 3/16 inches, this innovative tool allows you to tackle any project no matter the thickness or complexity.
Plus, it comes with a broad operating window for each wire, so you can quickly and easily adjust for different thicknesses and joint types. And its adjustable tension and easy accessibility allow you to switch from small or large spools of wire whenever you need, giving you ultimate flexibility that suits your welding needs.Not only that, but with its safety features like making the wire electrically “cold” until you pull the trigger, there is no cause for worry when in use. So whether you are a professional welder or a novice working on a DIY project, the Hobart Handler 100 has got everything you could possibly need! Get yours today and start bringing your projects to life with ease!

Hobart Handler 100 User Manual

Having problem? Download Hobart Handler 100 instructions.

Pros & Cons of Hobart Handler 100

  • Lightweight and compact design – perfect for small or large work spaces
  • Easy to use controls with adjustable tension to switch between wire spools
  • Broad operating window allows you to easily adjust for different thicknesses and joint types
  • Safety features make the wire electrically “cold” until the trigger is pulled

  • Not recommended for welding aluminum
  • Limited to 3/16 inches thick

Buyer’s Guide

Why Hobart?

If you’re looking for a reliable and powerful MIG welder, you won’t go wrong with the Hobart Handler 100. It has an impressive duty cycle of 30% at 90 amps, so you know it can handle those heavy-duty welding jobs.

Why Hobart?

The built-in spool gun allows for accurate aluminum welding, and its infinite wire feed speed control allows you to adjust the speed according to your needs. Plus, it’s easy to transport as it weighs only 75 pounds.[2]

For Whom Hobart Handler 100 Designed For?

The Hobart Handler 100 is a great tool for those who are looking to take their welding projects to the next level. It is perfect for hobbyists, professionals and DIY enthusiasts alike. The easy-to-use design of this product makes it an ideal choice for anyone with minimal experience and knowledge in welding. With its built-in safety features, the Handler 100 is a great option for those who are just starting out with welding and want to take safety precautions while they learn.[2]

Hobart Handler 100 specs at a glance

When you’re choosing the Handler 100, here are some of the specs to keep in mind:

  • Welding Processes – Stick (SMAW), TIG (GTAW), MIG (GMAW) and flux-cored (FCAW)
  • Amperage Range – 25 – 140 amps
  • Duty Cycle – 20% at 140A, 40% at 125A, 60% at 105A
  • Weight – 68 lbs. (31 kg) without spool gun
  • Dimensions (H x W x D) – 17 1/2 x 8 3/4 x 24 inch (444mm x 222mm x 610mm).[2]

Design and Portability

The Hobart Handler 100 is designed for portability, with a convenient handle making it easy to transport from job to job. The simple design makes it very user-friendly, and the lightweight construction means you won’t be dragging around a heavy machine. It also features a quick-release drive roll system that allows you to quickly change out welding wire spools for different applications.

The Handler 100 is convenient for working in tight spaces, as it has a small footprint and can fit into most workspaces without taking up too much room. It also features an adjustable drive roll tension knob, allowing you to make sure the welds come out clean and consistent.


The Hobart Handler 100 is designed to provide the performance that you need in MIG welding applications. It has a smooth arc start and precise regulation of welding output, so you can be sure that your welds are strong and consistent with minimal spatter. The output power range is 30-100 amps and it also offers infinite wire speed control, so you can find the ideal setup for your welding project.

The unit is made from high-quality materials, so it should last for many years of reliable use.
It is also lightweight and portable, making it easy to take with you on the job or in the shop. If you are looking for a reliable and powerful MIG welder, the Hobart Handler 100 is a great choice.

MIG welder unboxing

Unboxing your Hobart Handler 100 MIG welder is an exciting time. When you open the box, you’ll be presented with a user-friendly power source and a complete set of accessories to get you welding right away.

MIG welder unboxing

The first thing you should do is take inventory of what’s in the box:

  • Power source
  • MIG gun and 10′ cable assembly
  • Gas regulator and gas hose
  • 230V power cord
  • 8” spool adapter with 0.030″ (0.8 mm) contact tip
  • Drive roll for .024” to .035” (0.6 to 0.9 mm) wire
  • Material thickness gauge
  • Sample spool of .030” (0.8 mm) self-shielded flux-cored welding wire
  • Operating manual with helpful information, safety warnings, and troubleshooting tips

Take some time to familiarize yourself with the included components and make sure everything is present. The user manual that comes with your Hobart Handler 100 MIG welder will provide detailed setup instructions so you can get started on all your welding projects as soon as possible.[2]

Full-size MIG platform

The Hobart Handler 100 is a full-size MIG platform that can handle any welding job. Its wide range of features, including an easy to operate digital display, makes it suitable for both novice welders and experienced professionals alike. The machine comes with multiple voltage settings and infinite wire feed speed control, allowing the user to easily adjust the welding parameters to suit the application. The Hobart Handler 100 also includes an adjustable wire drive system, allowing for smoother feeding of wire during welding and making it easier to maintain consistent welds. This makes it suitable for a wide range of applications, including mild steel, stainless steel and aluminum.[2]

Making spatter

Achieving spatter-free welds is an important factor while welding, and the Hobart Handler 100 makes it easier than ever. The machine’s built-in spatter control technology ensures that every weld you make with it comes out looking professional and neat. It also has a heavy duty drive system with dual groove quick-change drive rolls that make it easier to switch between different wire sizes. This allows you to quickly and easily change the size of your welds without having to stop and adjust the settings every time. Additionally, the machine’s large spatter shield ensures that there is minimal spatter build up on the work surface, which makes for a cleaner welding environment. Overall, the Hobart Handler 100 is a great machine for those who need to make spatter-free welds quickly and efficiently.

Reversible drive rolls

The Handler 100 is one of Hobart’s most popular models due to its unique reversible drive rolls. Reversible drive rolls allow you to achieve better results with even weld penetration and less distortion in the metal. With this feature, you can easily adjust the speed and direction of the wire while welding. This helps prevent over-welding, which can be disastrous for the metal and your project. The Handler 100 also boasts a more efficient wire drive system that reduces drag and increases arc stability. All in all, this feature is a great benefit to anyone looking for improved welding performance and accuracy.

Hinged door

For convenience, the Hobart Handler 100 comes with a hinged door that you can open to gain access to parts of the device. This makes it easier to clean and maintain since you don’t need to worry about removing the entire cover.

Hinged door

The hinged door also allows for quicker setup and more efficient operation since you can easily make adjustments without having to shut down the device. Furthermore, the hinged door prevents dust and debris from entering into the machine, ensuring that it remains clean and safe for operation.[2]

Power output

The Hobart Handler 100 is a powerful MIG welder that delivers up to 90 amps of power output.

Its duty cycle is rated for 20% at 90 amps, meaning it can weld up to 18 minutes before needing to cool down.
Additionally, the Handler 100 utilizes fan-on-demand technology which helps reduce noise while improving performance and efficiency. The Handler 100 is also equipped with 7 voltage settings that allow you to fine-tune the welding arc for precise results.[1]

Weight and Transportation

The Hobart Handler 100 is a lightweight and portable welder that can be moved around the shop or job site with ease. Weighing only 78 lbs., this machine is perfect for those who need to take it from one job to another. The compact size also makes it ideal for welders on the go, as well as hobbyists who need to weld in tight spaces.

The Handler 100 also comes with a built-in handle and wheeled base, making it easy to transport from one location to another. The wheeled base can be folded up for extra portability and convenience. Additionally, the machine is equipped with an ergonomic carrying strap so you can take it wherever the job takes you.[1]

Wire Speed and Voltage Settings

The Hobart Handler 100 has four output settings: 14 to 18 volts and 30-125 amps. It is designed with a welding wire speed range from 40 to 700 IPM (inches per minute). This machine is great for light sheet metal, galvanized steel, stainless steel, and aluminum. It can handle up to 3/16″ thick steel in a single pass.

The Hobart Handler 100 also has an adjustable inductance feature that allows you to fine-tune the arc characteristics of your welds. This can be adjusted from 0 to 5 and is used to minimize spatter and improve the appearance of your finished welds.

System setup

The setup and maintenance for the Hobart Handler 100 is relatively straightforward. The welder comes with a user’s manual that provides detailed instructions on how to set up the machine, as well as answers to commonly asked questions.

Before using the Hobart Handler 100, it’s important to read through this manual carefully to ensure you are familiar with all of its safety features and settings.
It’s also a good idea to practice with scrap metal before tackling any real welding projects.[1]


The Handler 100 has a simple and straightforward design that allows for quick setup and use. It is lightweight at around 75 pounds, making it easy to transport between jobsites. The user interface includes two separate knobs on the front of the machine to control wire speed and voltage. A selector switch is used to choose between four different welding processes: MIG, flux-cored arc welding (FCAW), stick welding, and TIG.

The Handler 100 is rated for duty cycles of up to 20%. This means that the machine can be used in a variety of welding applications without fear of overheating or overloading. Additionally, the machine has a built-in thermal overload protection system that will shut off the machine if it is overloaded. This feature helps extend the life of the machine and protect against premature failure.[1]


The Hobart Handler 100 is available for purchase at most hardware stores and prices vary depending on the retailer. However, it typically costs around $600 to $700. It comes with a five-year warranty covering parts and labor for any defects in workmanship or materials. Be sure to register your welder immediately after purchasing to activate the warranty.[1]

Warranty Options

The Hobart Handler 100 comes with a five-year warranty on parts and labor. This is great peace of mind for any hobbyist or professional welder who wants to make sure their investment is protected in case of any mechanical issues. The warranty also covers torches, cables, electrodes, and more. If you’re looking for additional coverage, you can also purchase an extended warranty from Hobart. This will cover the cost of parts and labor for up to five years after your purchase. It’s a great way to ensure that you don’t have any unexpected expenses related to your welder further down the line.

Safety features

When it comes to welding, safety is paramount. The Hobart Handler 100 has a number of built-in safety features that make it one of the safest MIG welders on the market today.

The Handler 100 has a thermal overload protection system that automatically shuts off the machine when it overheats, preventing any potential damage.[1]

Who Should Consider Getting a Hobart Handler 100 Welder?

The Hobart Handler 100 is a great option for those who are relatively new to the world of welding and want an affordable, versatile welder that can handle different types of projects. It’s also beneficial for those who need a reliable machine that can be used outdoors or in tight spaces due to its compact size.

Where to buy the Hobart Handler 100?

The Hobart Handler 100 is a great choice for welders of all experience levels. It can be found in many retailers across the country, including Amazon, Home Depot, Lowe’s, and Grainger. You can also find it online from various dealers and distributors. When choosing where to buy your welder, make sure you look for a reputable seller and read customer reviews to ensure you get the best product for your money.

What Happened to the Hobart Handler 100?

The Hobart Handler 100 was a wire feed MIG-welder that has been discontinued by Hobart Welders. It was well-regarded for its portability, affordability and quality of welds it produced. However, due to the changing welding market and a shift in consumer preference, Hobart decided to discontinue the Handler 100.[2]

What should you know before buying the Hobart Handler 100?

Before you make the decision to buy a Hobart Handler 100, it’s important to know some basic information about this welding machine. The Hobart Handler 100 is designed for light-duty fabrication projects and home use. It is an easy-to-use MIG welder that will get the job done with a high degree of quality.

What should you know before buying the Hobart Handler 100?

The Hobart Handler 100 is an entry-level model, so it does have some limitations. It’s not suitable for heavy-duty welding applications or industrial use, but it will work well for basic fabrication projects such as automotive body repair and general maintenance repairs. The machine has an output range of 30 to 100 amps and a duty cycle of 20% at 90 amps, so it can handle mild steel up to 3/16-inch thickness. It also has built-in wire feed speed control for increased accuracy and a thermal overload protection system for added safety.[2]


Are Hobart welders any good?

Hobart welders are widely considered to be some of the best welders in the industry. They are known for their reliability, durability and ease of use. The Handler 100 is a great choice for anyone looking for a reliable welding machine that can handle a variety of projects. It offers excellent welding performance and can be used on aluminum, steel and stainless steel. It is also lightweight, making it easier to move around and transport if necessary.

Can a Hobart Handler 100 use gas?

Yes, the Hobart Handler 100 can be used with either gas or flux-cored wire. The machine comes ready to use with MIG gas and a .023 – .030 inch diameter Flux-Cored wire. All you need to do is add shielding gas of your choice. This welding machine also features an adjustable drive system that allows you to customize the wire feed speed for better welding performance.

Is Hobart better than Lincoln welder?

Although both Hobart and Lincoln are well-respected welder brands, it is difficult to say one is better than the other without knowing your specific welding needs. Both offer a wide range of welders that can be used for different applications. It really comes down to what type of projects you plan on doing and how much money you want to spend. The Hobart Handler 100 is a great option if you are looking for an affordable and reliable MIG welder that can handle a variety of projects.

Which welder is better, Miller or Hobart?

Miller and Hobart are two respected welder brands that offer a wide range of welding machines. It is difficult to say which one is better without knowing your specific needs, but both brands offer welders that can handle different types of projects. The Hobart Handler 100 is a great option if you are looking for an affordable and reliable MIG welder that can handle a variety of projects. It is lightweight and easy to use, and offers excellent welding performance with aluminum, steel, and stainless steel.

Is ESAB or Miller better?

Again, it is difficult to say which one is better without knowing your specific welding needs. Both ESAB and Miller offer a wide range of welders that can be used for different applications. The Hobart Handler 100 is a great option if you are looking for an affordable and reliable MIG welder that can handle a variety of projects.

 Video Guide: New Hobart Handler 100 Welder and quarter panels continue. Just A GearHead ep #67


The Hobart Handler 100 is a great piece of welding equipment. The convenience of being able to take it with you on the go and the fact that it comes with many accessories make it a great choice for hobbyists and professionals alike. It has plenty of power, reliable features, and easy-to-use controls, giving users total control over their welding projects. Plus, the included instruction manual and helpful customer service team make learning to use this welder a breeze. If you’re looking for a dependable, powerful, and easy-to-use welder, the Hobart Handler 100 is definitely worth considering. Happy welding!


  1. https://weldingpros.net/hobart-ironman-230-review/
  2. https://fixitmanblog.com/hobart-ironman-230-reviews/

Hello! I'm a James Miller, and I'm an expert in materials science. I learned different metal properties in the New Jersey Institute of Technology, and I know everything about all kinds of metal. That's why I want to share my experience with you.

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