5 Best Metal Chop Saws

25% of users selected PORTER-CABLE Chop Saw, 12.5% selected Makita LC1230 12", 25% selected DEWALT Metal Cutting, 25% selected DEWALT Chop Saw and 12.5% selected Slugger by FEIN MCCS14. Every month we analyze your answers and change our rating.

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Metal chop saws are an essential tool for any workshop. They can be used to cut a variety of materials, including metal, plastic, and wood. With so many different models on the market, it can be difficult to decide which one is right for you. In this article, we will discuss the different types of metal chop saws and provide reviews of some of the best models on the market. We will also provide tips on how to choose the right model for your needs and budget.

PORTER-CABLE Chop Saw, 15-Amp, 14-Inch (PCE700)

With its heavy duty steel base, this chop saw is stable and reliable during even the most strenuous jobs. And for extra convenience, the spindle lock helps to switch blades easily. Finally, the excellent clamping force provides maximum gripping power while you work.
The PORTER-CABLE Chop Saw has a few downsides to it however. The fence moves around a lot which makes it hard to keep smaller items in the clamp. This increases the risk of getting injured or damaging the blade.. It also leaves quite a mess afterwards – not to mention the cuts aren’t always square as promised. And to top it all off, it’s underpowered compared to other chop saws on the market.

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Makita LC1230 12″ Metal Cutting Saw, Blue

Plus, its clear cut line ensures perfect results every time.
This model however is notorious for its inaccurate angle setting and poor clamping system. In addition, the blade is very expensive compared to other models on the market. Plus, the chip collector is nearly useless as it won’t collect the chips properly at all.

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DEWALT Metal Cutting Saw, 14-Inch (DW872)

Plus, it features smooth hinder action so your cuts are always precise. Best of all, there’s no blueing left behind – so your work area will stay clean and tidy.
But it does have cons. The base flexes a lot, the plastic blade guard doesn’t seem that durable, and the clamp is extremely sticky. Plus, the table isn’t even flat – it’s constantly shifting around, making it difficult to get accurate marks. And to make matters worse, the rear fence needs constant adjusting.

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DEWALT Chop Saw, 14-Inch (D28730)

It also features overload protection to help prevent damage to the saw, and a sturdy base that ensures more stability while you’re working. Plus, it comes with high-quality hardware, so you can be sure it will last.
We’re not going to sugarcoat it: the DEWALT Chop Saw definitely has its flaws. The clamping system is terrible, the stock blade is subpar, and it’s not particularly accurate. The fence and fence lock are also of poor quality and may be dangerous. But if you’re looking for a powerful and durable chop saw that won’t break the bank, look no further than the DEWALT Chop Saw.

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Fein Slugger Metal Cutting Chop Saw with Depth Stop and 1″ Arbor – 14″ Oscillating Saw Blade

The Fein Slugger Metal Cutting Chop Saw is a great choice for those who are looking for a saw that can make quick, clean cuts. However, there are some downsides to this product. First, the thin base plate means that it can be difficult to keep the saw machine stable. Additionally, the included locking chain is of poor quality and can easily break. The chip collector does not collect chips properly as well. Finally, the cord is made of plastic and is not very durable. Despite these drawbacks, the Fein Slugger Metal Cutting Chop Saw is still a good option for metal cutting needs.

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Buyer’s guide

The Definition a Chop Saw

A chop saw is a power tool that’s used to make quick, clean cuts in metal. It’s sometimes called a cutoff saw or an abrasive cutoff machine.

Chop saws have a disc that is made of grit, resins, and reinforcing fibers. This makes them different from other saws. This disc spins at high speeds and wears down as it comes into contact with the metal.

Almost every chop saw on the market can cut metal, but there are a few that stand out from the rest. Also be mindful of the sparks that are produced when using a chop saw.

Chop saws are an essential tool for anyone who works with metal on a regular basis.

There are several different types of chop saws on the market, but they all share one common goal: making it easy to get clean, precise cuts in metal. [1],[2]

Types of the Chop Saws

Now we shall take a look at some of the most popular chop saw types.

Chop Metal Saw

In this section, we will overview types of chop saws based on the power source they use and the type of blades they need.

By power source

Gas powered, electric, and battery powered chop saws are all available on the market. Each has its own unique advantages and disadvantages that you’ll need to consider before making a purchase.

Gas powered chop saws

Gas powered chop saws are the most powerful type of chop saw available. They’re perfect for heavy-duty jobs that require a lot of power, like cutting through thick metal pipes or beams. They also provide a fast cutting speed which will make any work a breeze.

But mind that this type of chop saw is also very noisy so your neighbors might not appreciate it if you use it frequently.

Also, gas powered chop saws can be very expensive, and they’re not as portable as other types of chop saws which makes it harder to maneuver around with them. And because they produce fumes, they’re not always the safest option to use indoors. [3]

Electric Powered Metal Chop Saws

Electric powered metal chop saws are the most common type of chop saw. They’re perfect for light- to medium-duty jobs, and they’re much more affordable than gas powered models.

They are more light-weight, so they’re easy to move around and don’t produce any fumes. Also they are quieter than gas-powered counterparts!

The con of electric powered chop saws is that they require an outlet, so you’ll need to have access to power in order to use them. And because they’re not as powerful as gas powered models, they may not be able to handle heavy-duty jobs. [3]

Battery Powered Metal Chop Saws

The battery operated metal chop saws are a great choice for those who want to get their work done quickly and efficiently. These units don’t require an outlet, so you can use them anywhere! They’re also very easy-to operate with no cords getting in your way or making it difficult when maneuvering around materials needed on site – all while being completely independence driven since there isn’t any electrical cord attached either.

While battery powered saws offer many benefits, they do have one major downside – their power. Battery charge simply won’t handle heavy duty jobs. Most are not as strong and will require you to make adjustments on your project accordingly. [3]

Different Chop Saws by type of blades

When it comes to chop saws, there are two main types of blades that you can choose from. These are abrasive disc blades and cold saw blades.

Abrasive Disc Blades

The most common type of blade on a chop saw are abrasive discs. They’re made from materials like aluminum oxide or silicon carbide, which gives them their rough edge and removes material quickly so you can cut faster.

They are also rather cheap and lightweight, which makes them perfect for a variety of tasks.

Abrasive disc blades are great for cutting through all sorts of materials, but they do have their downsides. One downside to using a grinder is that it produces sparks while it cuts. This can make the metal hot to the touch and create a lot of dust and debris. Make sure to use them in well-ventilated areas so you do not get sick.

Overall, abrasive disc blades are a good all-purpose option for chop saws. [3]

Cold Saw Blades

Cold saw blades are the other type of blade that you can choose from. These blades are made out of materials like high-speed steel or carbide.

Cold saw blades are great for cutting through tougher materials, and they tend to last longer than abrasive disc blades. However, they can be more expensive to purchase up front and are heavier than abrasive blades.

Overall, cold saw blades are a good option for people who need to cut through tougher materials on a regular basis. [3]

Differences Between Chop Saw and Mitre Saw

The main difference between a chop saw and a mitre saw is the blade. A chop saw has a circular blade that is set at a 90-degree angle to the base, while a mitre saw has a blade that can be set at different angles. This means that you can make more precise cuts with a mitre saw.

Another difference between these two types of saws is the size of the blade. A chop saw typically has a 14-inch blade, while a mitre saw usually has an 8 to 12-inch blade. This means that you can make deeper cuts with a chop saw.

Finally, chop saws are generally less expensive than mitre saws. This makes them a good choice for budget-conscious shoppers. [2],[3],[4]

How to Cut Metal Using Chop Saw

It’s important, however, to know how it works before you start using one on your own! In this section we’ll walk through all of the steps needed from gathering tools and materials up until actually getting started with using them in order teach newbies like yourself just what they need do when faced against such an intimidating task as working outside their comfort zone so nicely without any harm coming along way too soon – isn’t life great?

First, you need to set up your work area. Make sure you’re working in a well-ventilated area, and clear away any flammable materials. Next, gather all of the tools and materials you’ll need for the job.

Next, set up your chop saw according to the manufacturer’s instructions. Once it’s set up, put on your safety gear – this includes goggles, gloves, and a face mask.

Now it’s time to start cutting! Place the piece of metal you want to cut onto the chop saw, and make sure it’s securely clamped down. Then, start the saw and slowly guide it through the metal.

Once you’re done cutting, turn off the chop saw and unclamp the piece of metal. Carefully remove it from the saw, and dispose of any waste properly. [6]

Safety Precautions While Working With a Chop Saw

Now that you know how to use a chop saw, it’s important to learn about some safety precautions. First and foremost, always wear safety gear when using a chop saw. This includes goggles, gloves, and a face mask. Also be careful when wearing loose clothes or jewelry, as they can get caught in the saw.

Second, make sure you’re working in a well-ventilated area. Chop saws create a lot of dust and debris, so it’s important to be in an area where the air can circulate.

Third, never force the saw through the metal. If the saw is having trouble cutting through the metal, stop and get a different blade. Forcing the saw will only damage it and could cause injuries.

Fourth, unplug the chop saw when you’re not using it. This will prevent accidents if someone accidentally turns it on.

Also, be careful when handling the metal you’re cutting. It will be hot from the saw, and sharp from being cut. Be sure to dispose of any waste properly, and clean up your work area when you’re done.

By following these safety precautions, you can use a chop saw without worry! Just remember to take your time and be careful, and you’ll be able to cut through any metal like a pro. [5],[6],[7]

Can All Metal Types Be Cut With a Chop Saw?

The answer is no, not all metals can be cut with a chop saw. The most common type of metal that can’t be cut with a chop saw is stainless steel. Stainless steel is too hard for the abrasive disc to cut through.

If you’re trying to cut stainless steel, you’ll need to use a different type of blade. A ferrous blade will work better for cutting through stainless steel or other tougher metals.

So, if you’re looking to cut harder metals, make sure you have the right type of saw before you start! Otherwise, you might damage your saw or injure yourself.

Now that we’ve gone over the basics of using a chop saw and some safety precautions, let’s take a look at some of the best metal chop saws on the market. [7]

What to Consider When Buying a Chop Saw For Metal?

Purchasing a quality metal chop saw is a great way to make precise cuts in various metals quickly and easily. But with so many models on the market, it can be tricky to know which one is right for you. Here’s a quick guide to help you narrow down your options and choose the best metal chop saw for your needs.

When you’re looking for the best metal chop saw, there are a lot of things you need to consider. So to not waste any time and money you should follow these tips on what to keep an eye on before buying.

The Amount of Horsepower

The first thing you need to consider is the amount of horsepower the saw has. The more horsepower the saw has, the easier it will be to cut through metal. The power comes from the chop saw’s motor, so make sure to check the specs before you buy.

When cutting metal with a chop saw, it is important to use the right amp value. The higher your motor’s amperage or amps are in general terms for each specific task at hand- be they stronger metals like aluminum alloys or thicker blocks of material such as wood -the easier said tasks will become because you won’t have any trouble pushing through them due lack handicaps like fatigue caused from excessive pressure being placed on one area while trying cut another loose. [3],[5],[8]

Material Clamping

The next thing you need to consider is how the saw will clamp down on the material. Some saws have a vise that you can use to clamp down on the material. Others have a clamp that attaches to the side of the saw.

Be sure that whatever clamping system your chop saw has, it is secure and won’t move around while you’re cutting. A good metal chop saw will have a strong clamping system that can hold the material in place while you’re cutting.

Blade Parameters

The second thing you need to consider is the blade parameters of the saw. This includes the size of the blade, the speed of the blade, and the depth of cut.

The size of the blade will determine how big of a piece of metal you can cut. The speed of the blade will determine how fast you can cut through metal. And finally, the depth of the cut will determine how thick of a piece of metal you can cut through. Blade tooth count also matters when you are looking for the best metal chop saw on a budget.

When choosing a chop saw, it’s important to choose one that has adjustable cutting parameters. This way, you can customize your cuts to fit your needs.

Some chop saws even come with special features that make them easier to use. For example, some chop saws have a laser guide that helps you see where you’re cutting. Others have a dust collector that helps to keep the area clean. [3],[5]

Portability

Another thing to consider is portability. If you’re going to be using the chop saw on different job sites, then you’ll need to make sure it’s easy to transport.

Some chop saws come with built-in wheels that make them easy to move around. Others come with a carrying case that makes them easier to transport. [3],[9]

Elevation of the Base

You also need to consider the base elevation. This is important because it will determine how easy it is to use the chop saw.

Some chop saws have a fixed base, which means they can only be used on one level surface. Others have an adjustable base, which means they can be used on different surfaces.

[5]

The presence of spark deflectors

The last thing you need to consider is the presence of spark deflectors. Spark deflectors help to keep the area clean and safe by deflecting the sparks away from the user.

Some chop saws come with built-in spark deflectors. Others come with removable spark deflectors that can be attached when needed. [3]

Warranty

Finally, you should also consider the warranty that comes with the chop saw. The longer the warranty, the better. This way, you can be sure that your investment is protected. [3],[9]

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FAQ

What is the best chop saw for steel?

There are a few manufacturers that make good metal chop saws. Some of the more popular brands include Dewalt, Makita, and Milwaukee. All of these brands offer different models of metal chop saws, so it is important to do your research before purchasing one.

What makes the chop saw good?

The quality of the metal chop saw is very important. You want to make sure that it is durable and can withstand heavy use. If you are only going to be using it occasionally, then you may not need to spend as much money on a chop saw. However, if you plan on using it frequently, then you will want to invest in a higher quality model.

What’s the difference between a table saw and a chop saw?

A chop saw is a handheld power tool that is used to cut metal. A table saw is a stationary power tool that is used to cut wood. Both tools can be used to make cuts in various materials, but they are designed for different purposes. Table saws are typically larger and more powerful than chop saws, and they are not as portable.

Useful Video: DeWalt DW872 metal cutting saw review and demo

Conclusions

So, there you have it – five of the best metal chop saws on the market. Now that you know a little more about each one, it’s time to make a decision. Which one is right for your needs? Keep in mind the things we discussed earlier – portability, horsepower, warranty and cutting parameters. And don’t forget to consider how often you will be using the saw and where you will be doing most of your work. Hopefully, our roundup of the five best metal chop saws has helped you narrow down your choices. Once you’ve made your choice, get ready to start making some beautiful cuts!

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References:

1. https://spaco.org/MachineShop/ChopSawBasics.html
2. https://www.protrade.co.uk/blog/chop-saw-vs-mitre-saw-which-one-do-i-need/
3. https://www.electronicshub.org/best-metal-cutting-saws/
4. https://www.thesawguy.com/chop-vs-miter-saw/
5. https://www.woodsmith.com/review/chop-saw/
6. https://www.wikihow.com/Use-a-Steel-Chop-Saw
7. https://www.bobvila.com/articles/cutting-metal/
8. https://hackmygarage.com/best-metal-chop-saw/
9. https://handytooladviser.com/chop-saw-guide/

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